High Performance Heavy Duty Band Saw UP-65AI
- Control Method:
- AI Dynamic Feed Force Auto-Regulation
- Guide Columns:
- Heavy Double-Column Gantry Portal
- Saw Blade Width:
- 54 mm Heavy Duty Plate Blade
- Blade Speed Control:
- VFD Inverter Stepless Speed Regulation
- Blade Tensioning:
- Automatic Hydraulic Tension Control
- Chip Conveying:
- Motorized Scraper-Type Conveyor (Standard)
Технические характеристики
| Technical Parameter | Specification Detail |
|---|---|
| Cutting Capacity (Round) | Max. 650 mm (25.6") |
| Cutting Capacity (Square) | Max. 650 x 650 mm (25.6" x 25.6") |
| Blade Dimensions (W x T x L) | 54 x 1.6 x 6800 mm (Heavy Duty 54mm Width) |
| Blade Speed Control | 15 - 90 m/min (Stepless Variable Inverter VFD) |
| Main Drive Motor Power | 7.5 kW (10.0 HP) Vector Inverter duty Motor |
| Hydraulic Unit Motor Power | 2.2 kW (3.0 HP) |
| Control System | AI Feed Force Automatic Downfeed Regulation |
| Blade Tensioning | Automatic Hydraulic Blade Tensioning Cylinder |
| Chip Removal | Automatic Powered Scraper-Type Conveyor |
| Machine Net Weight | 4,200 kg (9,259 lbs) |
| Footprint Dimensions | 3450 x 2250 x 2350 mm (L x W x H) |
Key Product Features
1. Intelligent AI Feed Force Regulation
The integrated AI control loop continuously senses downfeed cylinder pressure and blade resistance. In millisecond cycles, the algorithm modulates flow rate to reduce feed pressure when traversing dense sections or harder spots, preventing tooth glazing and blade fatigue.
2. High-Capacity VFD Inverter Speed Control
A vector-controlled Variable Frequency Drive (VFD) regulates blade speed from 15 to 90 m/min. Operators can match blade linear velocity exactly to materials ranging from non-ferrous aluminum to tough alloys (such as Inconel and Titanium).
3. Automatic Scraper Chip Conveyor
Equipped with a built-in motorized scraper-type chip conveyor that continuously evacuates metal shavings and scraps from the cutting bed. This automated chip handling system ensures cleanliness and increases multi-shift uptime.
4. Heavy-Duty Double-Column Portal Frame
Constructed with a heavy welded steel portal framework and oversized vertical guide columns. This gantry layout absorbs cutting harmonics, prevents blade vibration, and yields flat, square cut surfaces on large solids.
5. Automated Hydraulic Dynamic Blade Tensioning
A dedicated hydraulic cylinder maintains optimal blade tension dynamically, compensating for thermal expansion of the 54 mm blade during long cuts. This prevents blade sag and crooked cutting.
6. Full-Stroke Double Clamping Vises
Workpieces are secured on both sides of the kerf by dual full-stroke hydraulic vises. Double clamping eliminates workpiece vibration, promotes clean, burr-free cuts, and prevents blade pinching during downfeed.
Industrial Applications
The UP-65AI is engineered for high-throughput sawing of heavy billets and alloy stocks:
Forging & Steel Cast Foundries
Perfect for cutting large-diameter forged steel shafts, cast steel ingots, tool steel blocks, and machinery blanks before thermal treatments.
Aerospace & Defense Industries
Accurately cuts high-value titanium blocks, nickel-based superalloys, and high-tensile materials with close tolerances and minimal kerf loss.
Steel Service Centers & Metal Distributors
Slices massive bundles of structural sections, large round bars, and thick-walled pipes under fully automatic, semi-unattended schedules.
Frequently Asked Questions
1. How does the AI feed force regulation improve operations?
Conventional heavy-duty saws use fixed feed rates. When cutting large round stocks, the blade contact area increases in the center of the bar, raising cutting resistance. The AI control senses this resistance and automatically reduces downfeed speed to keep blade tooth load constant, extending blade life by 30% to 50%.
2. Why is the 54 mm blade width important for the UP-65AI?
A 54 mm wide blade has significantly higher beam strength than standard 34 mm or 41 mm blades. This allows the machine to apply massive downfeed pressures on wide solid bars without the blade bowing or wandering, resulting in flat, perpendicular cut faces.
3. What is the difference between UP-65AI and UP-43S?
The UP-65AI is a larger and more advanced machine: it increases cutting capacity to 650mm (vs 400mm), uses a wider 54mm blade (vs 41mm), features an AI feed regulation system, and weighs 4,200kg (vs 2,200kg) for heavy-duty gantry portal sawing.
4. What shipping, packaging, and warranty are standard?
We ship the UP-65AI in export-compliant seaworthy packaging. The machine is backed by a 1-year B2B industrial warranty. Complete operational manuals, wiring schematics, and remote video commissioning support are provided.