Large Capacity Reinforced Band Saw UPG-5060S
- Gantry Structure:
- Reinforced Portal Gantry Double-Column Frame
- Saw Blade Width:
- 41 mm Heavy Duty Bimetal Blade
- Alignment Aid:
- Precision Laser Line Projector
- Speed Control:
- Variable Frequency Inverter (20 - 90 m/min)
- Material Clamping:
- Dual Full-Stroke Hydraulic Vise System
- Chip Conveying:
- Motorized Spiral Chip Auger (Standard)
Технические характеристики
| Technical Parameter | Specification Detail |
|---|---|
| Cutting Capacity (Round) | Max. 500 mm (19.7") |
| Cutting Capacity (Square) | Max. 500 x 600 mm (19.7" x 23.6") |
| Blade Dimensions (W x T x L) | 41 x 1.3 x 5800 mm (Heavy Duty 41mm Width) |
| Blade Speed Range | 20 - 90 m/min (Stepless VFD Inverter Regulated) |
| Main Drive Motor Power | 5.5 kW (7.5 HP) High-Torque Gearmotor |
| Hydraulic System Motor Power | 1.5 kW (2.0 HP) |
| Structure Style | Reinforced Portal Gantry Double Column |
| Material Clamping | Hydraulic Full-Stroke Dual Vise System |
| Alignment System | Precision Laser Line Projector |
| Scrap Disposal | Motorized Spiral Metal Chip Auger Conveyor |
| Machine Net Weight | 3,500 kg (7,716 lbs) |
| Footprint Dimensions | 3200 x 2250 x 2050 mm (L x W x H) |
Key Product Features
1. Heavy Portal Gantry Double-Column Frame
The main sawing frame moves vertically along oversized chrome guide pillars linked by a rigid gantry bridge. This portal layout distributes cutting force symmetrically, eliminating frame flexing and ensuring flat, perpendicular cut faces across wide structural components.
2. High-Visibility Laser Alignment System
An integrated laser line generator projects a bright red marker across the workpiece surface. This allows the operator to quickly and accurately align raw material marks with the saw blade before clamping, speeding up cycle setups.
3. Integrated Motorized Spiral Chip Auger
Equipped with a powered spiral chip auger conveyor that automatically moves metal shavings out of the coolant reservoir to a side discharge point, minimizing cleanup downtime and supporting continuous multi-shift production.
4. Powerful 5.5 kW Motor & Inverter VFD Speed Regulation
A robust 5.5 kW motor paired with a heavy-duty speed reducer delivers ample cutting force. The Variable Frequency Drive provides stepless regulation of the 41mm blade from 20 to 90 m/min via the control station.
5. Dual Full-Stroke Clamping Vises
The workpiece is clamped securely on both sides of the kerf by dual full-stroke hydraulic split vises. Double clamping isolates cutting vibrations, prevents workpiece shift, and protects bimetal blade teeth.
6. Hydraulic Blade Tensioning Cylinder
An automated hydraulic tensioning cylinder applies optimal tension to the blade. The system dynamically compensates for blade heating, maintaining cut straightness during long cuts on large profiles.
Industrial Applications
The UPG-5060S is designed for high-capacity primary sawing of massive steel elements:
Structural Steel Fabricators
Excellent for slicing large structural columns, H-beams, structural channels, and heavy steel angles used in industrial construction.
Shipyards & Bridge Construction
Accurately cuts thick-walled steel pipes, heavy structural frames, and solid forging steel blanks with weld-ready edges.
Metal Distribution Yards
Allows steel stockholders to process massive bundles of pipes and large solid steel bars to custom lengths with semi-automatic efficiency.
Frequently Asked Questions
1. What does the laser alignment system do?
It projects a physical laser line onto the workpiece to show exactly where the saw blade will cut. For large profiles, this eliminates guesswork and manual measurement checks, saving time on material positioning before clamping.
2. Can the UPG-5060S handle bundle cutting?
Yes. We offer optional hydraulic vertical nesting clamps that can be integrated with the main clamping vise, allowing vertical bundle cutting of structural profiles or pipes up to the machine's 500x600mm capacity envelope.
3. What is the benefit of the gantry layout compared to standard column saws?
On wide cuts up to 600mm, a standard column saw can suffer from frame twist because the support is off-center. A portal gantry saw supports the frame on columns on both sides, ensuring completely symmetrical load distribution for dead-straight cuts.
4. What are the packaging, shipping, and warranty parameters?
Due to its heavy weight (3,500 kg), the UPG-5060S is shipped in heavy seaworthy export packaging. It is backed by a 1-year B2B industrial warranty. We provide comprehensive operational drawings, wiring manuals, and remote video technical installation support.